Inside Our Integrated Manufacturing Facility

Watch high-precision automated wire drawing, continuous annealing, and hot-dip tin plating in action at our Meerut facility.

Precision Wire Drawing

Continuous Hot-Dip Tinning

Precision Tension Spooling

A Legacy Shaped
By Dedication

Founded in 1981 in Meerut, UP, Sumati Renewables (Sumati Electronics Pvt. Ltd.) is a pioneer in solar cell interconnects. Manufactured from 99.99% ETP copper with continuous hot-dip tinning, our products power top solar module makers worldwide.

High-Performance Modules

Trusted by 100+ global solar module manufacturers across India, Europe, and Asia.

Precision Laser Control

Dual-axis in-line laser micrometers guaranteeing ±0.005mm thickness accuracy.

45+ Years Expertise

Over four decades of metallurgical mastery in silver and tinned copper wire production.

Read Full Company Story

High-Performance Solar Interconnects

Engineered to minimize internal series resistance, eliminate micro-cracking, and maximize power conversion efficiency.

Flagship TU1

PV RIBBON

High-purity TU1 copper (99.99%) interconnect ribbon with hot-dip tinning for low soldering temperature.

Width Range 0.90 – 8.00 mm
Yield Stress < 80 MPa
+1.5% Gain

REFLECTIVE PV BUSBAR

Patented micro-grooved triangular prism ribbon redirecting sunlight into cell substrate via total internal reflection.

Power Gain +1.2% to +1.8%
Surface Texture Prismatic Grooved
9BB – 16BB

MULTI BUSBAR PV WIRE

Precision micro round tinned copper wire (0.22mm - 0.40mm) engineered for 9BB to 16BB solar modules.

Wire Diameter 0.22 – 0.40 mm
Roundness < 0.002 mm
High Flexibility

PV WIRE

Heavy-duty flexible tinned copper lead wire for string connections and junction box lead-outs.

Conductivity ≥ 99.8% IACS
Temp Rating -40°C to +120°C
High Ampacity

PV BUSBAR

Precision tinned flat copper busbar delivering high current carrying capacity with zero burr edges.

Width 4.0 – 12.0 mm
Max Current Up to 35 A
98% Stress Cut

ULTRATHIN PV BUSBAR

Ultra-thin ribbon (<100µm) reducing cell mechanical stress by 98% for TOPCon and HJT modules.

Thickness 60 – 95 µm
Cell Stress 98% Reduction

Interactive 3D Solar Light Refraction Simulator

Toggle between standard flat ribbon vs Sumati’s Reflective PV Busbar to see how micro-grooved prisms redirect sunlight back into the active solar cell substrate!

Live 3D Optical Beam Simulation

Simulate Light Path

Sumati Reflective PV Busbar: 120° micro-grooves redirect 100% of incident light directly into silicon wafer substrate (+1.52% energy boost!).

45°
Module Output Boost
+1.52% Efficiency

6-Step Precision Manufacturing Process

From 99.99% ETP copper rod selection to automated laser optical sorting, every step is engineered for zero defects.

Step 01

ETP Copper Selection

99.99% ETP copper rod sourcing ensuring maximum electrical conductivity.

Stage 01: Raw Metallurgy
Step 02

Micro Wire Drawing

Multi-pass diamond die drawing for precise flat ribbon or round MBB wire sizing.

Stage 02: Precision Sizing
Step 03

Continuous Annealing

Controlled inert atmosphere annealing achieving ultra-soft yield stress (<80 MPa).

Stage 03: Thermal Treatment
Step 04

Hot-Dip Tin Plating

Continuous uniform tin coating with precise 10–30µm thickness control.

Stage 04: Solder Coating
Step 05

Laser Inspection

Dual-axis laser micrometer monitoring for 100% real-time dimensional compliance.

Stage 05: Quality Assurance
Step 06

Precision Spooling

Tension-controlled spooling on DIN reels with vacuum barrier foil packaging.

Stage 06: Packaging & Dispatch

Experience Our Integrated Manufacturing Plant

Take an immersive virtual tour through our modern facility in Meerut, featuring precision wire drawing, continuous annealing, and automated quality verification.

Tension Spooling & Precision Reel Inspection

Let’s Start a
Conversation

Looking for reliable PV Ribbon solutions or technical support? Our team is ready to discuss specifications, volumes, and project requirements.

Plant Location Address

B 11, Industrial Estate, Partapur, Meerut, Uttar Pradesh 250103, India

Call Anytime

+91-7409444444

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Sumati Manufacturing Plant Facility

5 GW Automated Plant

Integrated manufacturing facility located at B 11, Industrial Estate, Partapur, Meerut, UP featuring automated wire drawing, continuous annealing, and laser optical inspection.